FlexWATTer

 

Home

FlexWATTer : Development of a FLEXibility system for producers and distributors of drinking WATer to ensure balance on the electricity transmission network. The development of renewable energies, while beneficial from an environmental point of view, creates many challenges from the point of view of the electrical system. Indeed, renewable energies of solar and wind types have the characteristic of being intermittent, which means they are not able to produce in a continuous way but according to the meteorological conditions (presence or not of sun and wind). Unlike conventional power plants, they introduce at the level of electricity production a factor of unpredictability (we do not know exactly in advance the amount of electricity produced) and inflexibility (we cannot really decide to the amount of electricity produced).

Historically, fluctuations in demand (seasonal, day-to-day or even intraday) were covered by flexible and controllable means of production, which at any time ensured a balance between supply (electricity produced) and demand (electricity consumed) on the grid. Few flexibilities were thus requested to the electricity consumers, the offer followed the demand. With the increase of renewable energies in the energy mix, new approaches are needed. The flexibility of demand / load management is one of them, and more particularly that of drinking water producers and distributors, whose particularity lies in its numerous decentralized loads on the hydraulic network (that can be potential hydro-electric decentralized storage units), as extensive as the electricity network.

The current configuration of the operating sites of the drinking water producers and distributors could already be suitable for the support of the electricity grid but can still be adapted to further support the problems of balance encountered by the network. The combination of a pumped-storage unit on the pumping sites and an electricity storage unit is an effective way to offer more flexibility to the network. The integration of a renewable energy production unit must also be considered at the sites of exploitation to meet the objectives relating to the share of renewable energy that Belgium has set itself to achieve. The management of the balance on the network, whose amount of flexible energy to be supplied can be predicted by means of a suitable model, via the installations that could be counted on each of the exploitation sites of drinking water, can be assured by means of a management system that automatically directs the different flows of water (production and consumption) and electricity (consumption, storage, production) in an optimal way.

About FlexWATTer

The project is a collaboration between Vivaqua, ICEDD, ULiège, UGent, ULB and Pepite, with the support of the Energy Transition Fund financed by the FPS Economy, SMEs, Self-employed and Energy

The development of renewable energies creates many challenges from the point of view of the electrical system. The flexibility of demand/load management is one part of the global solution we need.

Most of the available flexible power does not exist centrally, but in the same way as renewable energies, in many decentralized points. The objective of the project is to propose an aggregation solution of the numerous flexible loads coming from the producers and distributors of drinking water. This project explore the possibility to add, at local level, complementary units of energy storage, whose choice will be based mainly on the needs of the network, to the existing renewable energies and storage systems such as pumping-turbining units. The operation of these facilities would be based on an intelligent management system which aims to provide a win-win situation for both the water compagnies and the network. In other words, allowing profits for water compagnies and solving the problems of imbalances encountered on our network and by the way to ensure security of supply.

The project is divided into 14 tasks described here below. The interaction between them is illustrated in the scheme and the text here below.

...
Task 1 : Coordination (leader : ICEDD)
This task concerns the scientific and administrative coordination of the project.

Task 2 : Need analysis (leader : ICEDD)
The purpose of this task is to identify the flexibility potential of the Vivaqua network. It consists of conducting quickscans of all the installations followed by more detailed flexibility audit of the most interesting operating site to. Those audits includes analyzing the technical potential and specific constraints of the site. The financial potential will be evaluated through a constrained optimization problem that compares the estimated annual energy costs of an optimized production schedule to the case of "business as usual." A pre-feasibility study of photovoltaic systems is also conducted on pre-identified sites. A sensitivity analysis is carried out to evaluate the evolutionary variables that could impact the profitability of the system, such as electricity price volatility due to increased penetration of renewable storage and photovoltaic systems and financial aids.

Task 3 : Highlighting and instrumentation of a representative operating site (leader : ICEDD)
This task involves identifying and selecting a representative operating site for a prototype management system to highlight the operational nature of demand management for drinking water producers and distributors. In addition, the task focus on the identified site and involve analyzing its IT infrastructure, data availability, and digital maturity. It aims to identify opportunities that can be leveraged with advanced analytics, quantify missing data, and select the required hardware to measure it.

Task 4 : Development of a reservoir model tool to evaluate the flexibility from operating sites (leader : ICEDD)
The objective of this task is to develop a tool representing any industrial process (typically production line, or pumping point in our case) with an upstream/downstream storage that can take advantage of the overcapacity of the system for flexibility. The tool automates the calculation of flexibility potential based on incoming data characterizing the targeted operating site. The tool solves an optimization problem under constraints and provide an ideal production schedule to maximize profit and allow a better balance of electricity on the grid.

Task 5: Design of a pumped storage system (leader : ULB-ATM)
Design, model in on-design and off-design operation, choose the components, perform a complete parametric study and assemble a complete pumped storage system meeting the constraints of Vivaqua's technical installations on the site of operation identified in task 3. Choose and design the instrumentation and the acquisition system and the control and command system of this complete pumping-turbining installation Establish a model of the CAPEX and OPEX costs for this type of installation for the entire pumping-turbining part.

Task 6: Hydraulic modelling for impacts evaluation and remediation solutions (Leader : ULiège – HECE)
Modifying a water distribution network to increase its flexibility will affect the hydraulic characteristics of the system. To assess these impacts, a process-based hydraulic model is developed using a 1D hydraulic solver. This model will predict the time evolution of main flow variables, such as discharge and pressure, depending on operation scenarios, including reservoir level variations and pump and/or pump-turbine operation. The steps involved in this task include setting up the flow model of the prototype network, modeling varied operation scenarios, and testing network modifications to mitigate negative impacts.

Task 7: Study and design of a complementary energy storage system associated with PV (Leader : Ugent – Lemcko)
This task focuses on battery storage technology and includes several sub-tasks such as a literature and market review, analysis of load and PV yield profiles, ancillary services requirements, energy arbitrage and peak shaving potential. A power flow model is also developed. A demonstrator is set up and tested in task 10.

Task 8: Development of a predictive model based on system variables (leader : Pepite)
The objective of this task is to develop a predictive model able to take into account the prediction of the network (un)-balancing depending on the electricity demand, capacity of electricity production, climate, price history, etc. The model will also predicts the site flexibility, the water consumption and the PV production.

Task 9 : Development of a decision support tool (leader : Pepite)
The goal of this task is to elaborate in real time the optimum water production rate of the site focusing on the prototype taking into account the hydraulic constraints of the site and the signal from the electricity grid (mainly from the market situation). An adequate dashboard is also build.

Task 10: Technical implementation of a laboratory prototype (leader : ULiège)
To validate and test systems and modeling tools developed during previous tasks, an experimental simplified distribution network, including main prototype network components involved in energy demand and storage management (pump-turbine, battery, PV panels (simulated)), is built and operated at ULiege laboratory. The operation of this experimental model in a controlled environment and for varied operation scenarios will provide valuable data to prove the feasibility and efficiency of the proposed systems to manage energy demand and enable temporary storage while preserving water availability of all supply points.

Task 11: Conversion of the decision tool to an Energy Management System – EMS (leader : Pepite)
In this task, the aid-decision tool will be converted to an Energy Management System capable of automatically action the elements of the system (pump, turbine, battery loading/un-loading, …) to maintain an optimum situation.

Task 12: Assessment of the Belgian potential (leader : ICEDD)
An analysis of the replicability of the results obtained from Vivaqua's installations to other Belgian drinking water producers and distributors is performed. The goal is to analyze the replicability of the results to the other Belgian actor. As in task 2, quick scan of the representative sites are realized and the evaluation of the potential is obtained using the tool developed in task 4. A flexibility potential at the national level will be evaluated.

Task 13: HR Impact Assessment (leader : ICEDD)
This task will start with the elaboration of a field survey to identify the main parameters that affect the way in which flexibility is experienced by producers and distributors of drinking water in Belgium. In a second step, the analysis of this survey results will identify ways to reconcile flexibility, work conditions and environmental aspects.

Task 14 : Dissemination activities (leader : ICEDD)
The purpose of this task is to disseminate the results on a comprehensible way that does not require high level expertise. The knowledge gathered during the project will be compiled in a scientific technical report. under the form of a roadmap. An interactive workshop will be organized at the end of the project to highlight the lessons learned during the project.

 

Results

...

Development of a reservoir tool model

Thanks to tanks that can act as buffers, the pumping of water can be postponed or advanced to avoid electricity consumption during network shortages, or conversely, to consume more when electricity is abundant on the network.

The day-ahead price of electricity serves as a proxy for network load. High-price hours indicate times when electricity is scarce on the network, while low prices indicate times when electricity is abundant. So it is considered to be a good indicator for the way the water network should be conducted to help maintain network balanced.

Since tanks typically allow for a few hours of water storage and the day-ahead prices are known a day before consumption, it is convenient to create pumping schedules based on these prices to relieve network strain.

Establishing the best pumping schedule is equivalent to solving an optimization problem in which the total cost of pumping water for 24 hours of production is minimized.

We have developed a tool for this purpose, implemented in Python and utilizing the Pyomo module. The tool facilitates the connection of different components of the water network, such as pumps, tanks, pipes (connectors), collectors, etc.

Below is a typical representation of a segment of a water network modelled using the tool.

...
Flexibility potential related to production

A first estimation of the displaceable electricity consumption was performed using simple data from the network (essentially, power and hours of operation of the pumps). This allowed for an initial overview of the displacable loads (see image below).

Une image contenant carte, texte, diagramme, atlas  Description générée automatiquement
...

We used our tool on the site that offer the highest flexibility potential.

Here below we illustrate results obtained on the Tailfer-Callois branch shown above

The provided graphs illustrate the evolution of key variables over a one-week period
  • First Graph: This shows the power consumption of the "nourricières" pumps, which draw water from the Meuse to supply treatment lines. Each color represents a different pump's operation, while electricity prices are also displayed. The pumping schedule reacts to electricity price variations.
  • Second Graph: This depicts the power consumption of the main pumps, which must lift water over 150 meters. The optimization's impact is more pronounced here due to the buffering effect of reservoirs. The strategy alternates between full-power operation and complete shutdown.
  • Third Graph: It consolidates the total power absorbed by all pumps.
  • Fourth Graph: This illustrates the water volumes stored in reservoirs, highlighting how optimization leverages the large capacity of the Callois reservoir. Notably, water pumping is reduced on Thursday when electricity prices are high and maximized on Sunday when prices drop, taking advantage of available storage space.
  • Fifth Graph: This represents flow rates through treatment lines and as regulated by the valve.

The optimization’s all-or-nothing approach limits potential energy recovery at the valve. Since energy recovery is optimal at medium flow rates, future optimization could consider this aspect, although it presents a more complex challenge due to the nonlinear relationship between recovered energy and flow rate.

The results can be analysed based on two key metrics: the movable electrical power and the duration for which this power can be shifted. To achieve this, results from several characteristic weeks - considering both the evolution of day-ahead electricity prices and production/consumption patterns - are aggregated for analysis. This type of aggregation is illustrated in the following graph.

Distribution of DOWN_implicit_daily flexibility, according to considered time interval

In this example, the evolution of movable power is observed as a function of the shifting duration. This is a swarm plot displaying the results of all optimized weeks, with colors representing different seasons. Boxplots are also superimposed. The red points represent the average values, while the points with black edges indicate outliers.

As expected, the movable power decreases as the shifting duration increases. However, in this case, we observe that the maximum movable power remains available for at least three hours, which is relatively significant.

Other sites within Vivaqua’s network, as well as sites from other producers, were analysed. A distinctive characteristic of the Vivaqua network is that maximum power shifting durations last several hours, whereas for other producers, these durations are generally shorter.

In all cases, we observed that the magnitude of movable power is of the same order as the nominal production power. By nominal production power, we mean the annual average power, calculated by dividing the total electricity consumption over a year by the total number of hours in a year. This value is, of course, lower than the installed power at the sites.

An extrapolation of the results at the Belgian level provides a rough estimate of approximately 50 MW of cumulative movable power across all Belgian producers. However, this is only an approximation, heavily dependent on:

  • The assumption made on the amount of electrical energy required for water production, transportation, and distribution.
  • Specific conditions encountered by different producers, particularly in terms of available storage time (evaluated by dividing the average flow rate through a reservoir by its capacity).
  • Technical feasibility aspects, including controllable pumps, supply security, etc…

Other flexibility potential (pumping/turbining and turbining for energy recovery)

Pumping/turbining

The potential to utilize segments of the network similar to a Pumped Storage Power Station (PSPS) has been explored. Specifically, this potential was assessed at the Tailfer/Bois-de-Villers site, which forms the backbone of the Vivaqua network's production and storage.

A diagram of a factory  Description automatically generated
Tailfer-Bois-de-Villers segment schematic

To address the question of whether the water network can provide flexibility for the electrical network (TSO/DSO), the Tailfer-Bois-de-Villers site is the most promising within the entire Vivaqua network. Topologically, there is a 152-meter elevation difference between the Tailfer production site and the Bois de Villers storage site.

Une image contenant diagramme, capture d’écran, ligne, Tracé  Description générée automatiquemen
Tailfer-Bois-de-Villers segment topology

The Tailfer site consists of 2 reservoirs with a total capacity of 29,982 m³, while the Bois-de-Villers site consists of 2 reservoirs with a total capacity of 48,000 m³.

The potential flexibility that the Vivaqua network could provide to the electrical network lies in the idea of operating the Tailfer-Bois-de-Villers segment in reverse. This means that water would not be pumped from Tailfer to Bois-de-Villers, but rather turbined from Bois-de-Villers to Tailfer.

We have studied the evolution of water levels in the reservoirs of both sites over 3 years.

A graph with lines and a red line  Description automatically generated with medium confidence
Evolution of Water Volumes at Tailfer and Bois-de-Villers stations

This study shows that there is a daily transfer of a certain volume of water from Tailfer to Bois-de-Villers. We measured that a real capacity of 20,000 m³ could be returned from Bois-de-Villers to Tailfer for turbining. Vivaqua has indicated that, for hydraulic reasons, only 10,000 m³ could be considered for turbining.
If in the Tailfer pumping station, one of the six operational pumps is replaced by 1 horizontal Francis turbine, operating at a gross head of 152 m for a net head of 145.6 m, and at the nominal flow rate of 1.389 m³/s, then a nominal power of 1823 kW could be developed, equivalent to 1.823 MW. Turbining 10,000 m³ at the nominal flow rate of 1.389 m³/s takes 7200 seconds, or 2 hours.

Therefore, the site could provide 1.823 MW for 2 hours to the electrical network.

The potential exists and would perfectly suit the following operation: turbining the waters from Bois-de-Villers to Tailfer for 2 hours during the peak hours of the electrical network, either in the morning between 6 am and 9 am, or in the evening between 7 pm and 10 pm. This represents a potential of 2 times 2 hours daily.

As mentioned, Vivaqua manages its pumping and water volume transfer between Tailfer and Bois-de-Villers on a daily basis. Therefore, the operation of turbining the waters from Bois-de-Villers to Tailfer for 2*2 hours (morning & evening) must be planned.

Statistically, we know that there are daily peak hourly consumption periods on the electrical network. And with precise planning, it would be possible for Vivaqua to fulfill its water supply mission and contribute to alleviating the load on the electrical network.

Energy recovery

The difference in altitude between the various tanks in the network provides a fixed static head difference. This variation in static head value, combined with the characteristics of the pipes (primarily diameter and length), allows for a nominal maximum flow rate. During operation, the supply and distribution segments of the network typically operate at a fraction of the nominal flow rates. Therefore, to achieve partial flow rates, some pressure must be dissipated through valves, resulting in energy dissipation in the form of heat. Utilizing turbines instead of valves would enable the conversion of the pressure drop into mechanical energy, and subsequently, electricity through the use of an alternator.

In the Vivaqua network, there are locations with valves that handle significant flow and/or pressure drops, where electricity could be generated. Additionally, there are locations within the distribution network where electricity generation is feasible but with lower power output.

The larger potential is at the Mazy station, located as an extension of the Bois-de-Villers station. It serves as a node between 2 network branches, one going to Plancenoit/Callois and the other to Daussoulx/Emine.

A diagram of a machine  Description automatically generated
Mazy station schematic

In this station, we can identify 3 valves at the ends of which a pressure drop occurs. By using the classical rules of hydro-electricity and choosing a turbine efficiency of 0.7 (a somewhat optimistic efficiency), we obtain the following productive forecasts.

A graph of a heart rate  Description automatically generated with medium confidence
Potential production Mazy

Out of the 3 valves, V2 and V7 serve the Plancenoit/Callois section, and V25 serves the Daussoulx/Emine section.

V2 (red) and V7 (orange) have a potential energy recovery of 151 kW and 122 kW respectively. It should be noted that the readings are consistent over the 3 years of data collection.

Vivaqua has 2 operating modes concerning the Daussoulx/Emine section. This is why at the ends of valve V25 (blue) we observe either a potential of 450 kW (before December 2020) or 50 kW (after December 2020). Vivaqua explained that the classic operating mode corresponds to that after December 2020.

That being said, if we base ourselves on these 3 valves, there is energy that can be harnessed 24/7, amounting to 320 kW. It is important to note that the recoverable powers fluctuate around their average values, oscillating daily and in the form of a "square wave"

Another interesting site to consider is Plancenoit site where an average power of 21.8 kW could be harnessed

In the distribution network, several sites could lead to significant energy production as well, ranging in average from 6 to 92 kW.

EMS tool

Flexwatter Smart EMS system is an advanced EMS system, tailored to assist water distribution operators in gathering and amalgamating real-time data from diverse sources such as the energy market, weather conditions, electrical grid status, and water distribution status. It enables users to visualize this data and make informed, optimal decisions through the implementation of cutting-edge artificial intelligence.

To have a real time optimum water production rate of the site, a decision tool was elaborated within the Flexwatter tool depending on the minimal final water storage required to ensure security of water supply, and activation of the available flexibility of the site to support the electrical network against un-balancing situations.

The decision tool within Flexwatter incorporates robust hybrid Artificial Intelligence and Optimization models, which consider operational constraints like the upper and lower limits of reservoir levels. For instance, a requirement may dictate that all reservoirs must be at least 50% full by day's end. The tool aims to minimize energy costs by optimizing the pumping schedule—determining the ideal times to initiate pumps and the duration of water pumping into the reservoirs.

A real-time diagramme of the process flow presents all flows and volumes of the tanks.
The dashboard below shows for each pump the prescribed status of the pump for the next 24 hours.

At present, the EMS considers the projected water consumption over the next 24 hours and anticipates day-ahead prices to establish the pumping schedule for the upcoming 24 hours. The day-ahead electricity prices serve as a market signal linked to the system's imbalance. Optimizing consumption based on pricing indirectly contributes to balancing the power grid, representing a method of managing energy demand effectively.

The developed EMS is designed with modularity, allowing additional components to be incorporated. This flexibility enables the system to consider renewable energy sources (such as PV and wind) installed by the drinking water system operator (VIVAQUA) but also the imbalance model developed by the electrical transmission system operator (ELIA).

In practical terms, the pumping schedule, determined on an hourly basis, is calculated daily at midnight using inputs that include the forecasted hourly water consumption for the next 24 hours and the anticipated hourly energy prices for the same period. An example of the pumping schedule for the 4 pumps is shown below:

Example of pumping plan for the next 24h

The Flexwatter decision tool also assesses potential savings by comparing the original schedule with the one computed by Flexwatter. The following illustration illustrates the outcomes derived from simulations conducted with Vivaqua data spanning from March 2019 to May 2022. If the new scheduling strategy had been implemented, it would have resulted in a 10% reduction in electrical energy costs.

Estimation of gains for simulation based on Vivaqua data since March 2019

The Flexwatter Smart EMS system consolidates comprehensive data related to the water distribution network, covering reservoir water volumes, water flows, pump consumptions, and outcomes from predictive and prescriptive models (such as imbalance forecasting, water consumption forecasting, and PV production forecasting). Additionally, it integrates real-time and historical data derived from the energy market, weather conditions, and various aspects of the electrical grid, encompassing power generation, load, balancing, transmission, and congestion.

Finally the EMS offers a user interface with a no-code approach, enabling users to customize dashboards according to their specific requirements.

A similar EMS has been developed for a test bench built at ULiege. The main difference resides in the presence of a turbine and a PaT. This EMS tries to maximize the energy cost of either the turbine or the PaT while minimizing the cost of the water pumps that fill the tanks and meeting the water supply demand. The desired behavior of this EMS is the following: when the EPEX prices are low, the tanks must be filled, and when the prices are high, there must be a flow in the turbine or the PaT in order to produce electricity.

Interface of the test bench EMS

Complementary energy storage

1. Assessment of PV potential on the Talifer site

Based on the information provided by Vivaqua, the zones where PV could be installed have been determined. To assess the potential for PV on the site, a Geographical Information System (GIS)-based tool has been developed. This tool runs on Python for coding, optimisation, and computation of yield. Geographical data will be processed on QGIS based on a Python script to optimise the utilisation of the demarcated zones. For the computation of the PV yield under different orientation and tilt angles, data from the RMI has been used from the nearest measurement station (Ernage). 

Several PV configurations have been compared using different criteria, such as the ground coverage ratio (GCR) and the installed power.

...
...
...

After optimisation, the obtained PV yield profile is delivered to the other partners to include it in:

  • the tool ICEDD will develop to evaluate the flexibility potential and to provide an optimal scheduling of the pomp/turbine system
  • the predictive model that Pépite will develop
  • the technical setup that will be built by UGent and Pépite to investigate the interaction of a battery storage system with the pump/turbine system and to assess the flexibility potential
2. Battery technologies

A literature study is conducted on various lithium-ion and redox-flow based batteries with the aim of comparing them based on several criteria, such as:

  • Energy density
  • Power density
  • Efficiency
  • Cost
  • Lifetime
  • Safety

3. The value of battery storage as flexibility asset

The role of battery storage in the electricity market has grown, given the increasing amount of renewable energy and the rising price volatility in recent years. As part of the project's intention to assess the flexibility potential of battery storage with a pump/turbine system, various existing flexibility markets are being studied.

After studying various flexibility markets such as FCR, aFRR, or mFRR, the potential applications within the project case are assessed. Subsequently, the revenues of the different flexibility markets are compared, including the benefits of peak shaving, Time-of-Use (ToU), and conventional self-consumption.

...
4. Technical battery storage set up

A versatile 40kVA emulator has been acquired to simulate battery storage. This emulator offers various capabilities, such as the option to simulate different technologies through coefficient programming. Additionally, communication is facilitated using the open-Modbus TCP protocol in combination with a Raspberry Pi. Currently, the Python code required to monitor and control the emulator is in development. The control of the battery storage emulator will be managed through pump/turbine usage profiles provided by Pépite. These profiles will be derived from the demonstration setup being developed by ULiége. Currently, ULiége is awaiting the delivery of the required components.

...
...
Schematic diagram of the test bench

Test bench

The test bench designed and built in the framework of the FlexWatter project represents a gravity driven water transport network made of two parallel branches operating at different heads with a possibility to connect the branches together. Each branch includes an upper reservoir, a lower reservoir, and pipes and regulated valves in between. Water is pumped in the upper reservoirs (production) and withdrawn from the lower ones (consumption).

Head difference between the reservoirs on the higher head branch is 8 m, and maximum discharge is 100 l/s; head difference between the reservoirs on the lower head branch is 2 m, and maximum discharge is 80 l/s.

The test bench is equipped with various sensors connected to an acquisition system in order to measure time evolution of water level in the reservoirs, discharge, pressure and valves opening.

A regulation valve (Claval), a Banki turbine and a centrifugal pump, which can also be operated as a turbine (Pump as turbine - PaT), are included on the higher head branch.

These machines have been selected because they are well suited to the characteristics of a water transport network, i.e. transient discharges, small head chutes and limited power, requiring low cost solutions. The Banki turbine is the only low to medium head turbines that can easily accommodate strong discharge variations. A PaT can be operated as a pump or as a turbine without any modifications (cost efficient solution) and is commercially available in a large range of size and power, making it a versatile and rather cheap solution.

These systems enable to operate the test bench such as to

  • Operate a turbine in parallel to a regulation valve in order to convert part of teh dissipated energy in electricity à local energy production on the network, with Banki or PaT;
  • Test a machine able to pump or turbine water in order to increase the energetic flexibility of the newtork by enabling, at the same location, either electricity production by turbining water from high head reservoirs to low head ones or energy storage by pumping water from low head reservoirs to high head ones.
Mechanical systems placed in parallel on the test bench: (a) Banki turbine, (b) centrifugal pump – PaT, (c) CLAVAL regulation valve
Related videos
Operation of the Banki turbine
Cavitation in the PaT

Deliverables

Partners

...

Avec le soutien du Fonds de transition énergétique du SPF Economie, PME, Classes moyennes et Energie

Contact

Namur, BE
Raphaël Capart
+32.81.25.04.80
rc@icedd.be